SULPHONATED ASPHALT

INTRODUCTION OF SULPHONATED ASPHALT

Sulphonated Asphalt is a versatile product that has become increasingly important in various industries, including the drilling industry. It is a water-soluble, anionic surfactant derived from the reaction of asphalt with sulfonating agents.

We manufacture the highest quality Sulphonated Asphalt in different types and export them from Iran, Turkey, and the UAE to other countries around the world.

• Sulphonated Asphalt Iran
• Sulphonated Asphalt Turkey
• Sulphonated Asphalt Emirates

WHAT IS SULPHONATED ASPHALT?

Sulphonated Asphalt powder is a type of anionic surfactant that is derived from asphalt by the process of sulfonation. It is a dark-brown, free-flowing powder with a characteristic odor. Sulphonated Asphalt powder is highly soluble in water and has good emulsifying properties. It is commonly used as a stabilizer and dispersant in the oil and gas industry, as well as in other industries such as construction, cosmetics, and textile manufacturing.

SULPHONATED ASPHALT HISTORY

Sulphonated Asphalt was first used in the early 20th century after being found to be a byproduct of the petroleum industry. The rubber industry first employed Sulphonated Asphalt as a plasticizer. Nevertheless, its use has now been extended to other sectors, including drilling, building, and cosmetics. Nowadays, Sulphonated Asphalt is extensively employed in the oil and gas sector as a drilling fluid addition.

SULPHONATED ASPHALT OTHER NAMES

Sulphonated Asphalt is also known by other names such as Sulfonated Asphaltum, Sulfonated Petroleum Asphalt, and Sulfonated Asphaltic Acid.

 SULPHONATED ASPHALT TYPES

Sulphonated Asphalt powder is available in different grades and types depending on its sulfonation level and molecular weight. The most common types of Sulfonated Asphalt powder are classified based on their sulfonation level, which ranges from 50% to 95%. The higher the sulfonation level, the more water-soluble the product becomes. Sulphonated Asphalt powder is also available in different particle sizes ranging from fine to coarse.

The Distinction in Application Between Various Sulphonated Asphalt Grades, Types, and Forms

The choice of Sulphonated Asphalt powder grade, type, and form depends on the intended application. For example, higher sulfonation level products are more suitable for drilling fluid applications since they have better water solubility and emulsification properties. On the other hand, low sulfonation level products are suitable for use in the construction industry as an asphalt emulsifier.

SULPHONATED ASPHALT PRODUCTION

Sulphonated Asphalt powder is produced by the process of sulfonation, which involves the reaction of asphalt with sulfonating agents. The sulfonation process is carried out at high temperatures and pressures to ensure complete reaction between the asphalt and the sulfonating agents. The sulfonation process can be controlled to produce different grades and types of Sulphonated Asphalt powder with varying sulfonation levels and molecular weights.

Production of Sulphonated Asphalt with Gilsonite

Sulphonated Asphalt prepared with Gilsonite is a modified asphalt product that is produced by treating Gilsonite with sulfuric acid. The process of sulphonation involves reacting Gilsonite with concentrated sulfuric acid at high temperatures, which results in the formation of a black, viscous liquid. This liquid is then neutralized with an alkali, such as sodium hydroxide or ammonium hydroxide, to form a water-soluble salt.

Sulphonated Asphalt prepared with Gilsonite has several advantages over other types of Sulphonated Asphalt. Firstly, Gilsonite is a naturally occurring material that is abundant and readily available. This makes it a cost-effective raw material for the production of Sulphonated Asphalt. Secondly, the unique physical and chemical properties of Gilsonite, such as its high softening point and excellent thermal stability, make it an ideal starting material for the production of Sulphonated Asphalt.

Sulphonated Asphalt prepared with Gilsonite has a wide range of applications in various industries. It is commonly used as a fluid loss control agent in drilling fluids, where it helps to prevent the loss of drilling fluids into porous formations. It is also used as a shale inhibitor, which helps to prevent the swelling and disintegration of shale formations during drilling. In addition, Sulphonated Asphalt prepared with Gilsonite is used as a wetting agent, dispersant, and emulsifier in the agriculture industry, as well as an excipient in tablet formulations in the pharmaceutical industry.

Overall, Sulfonated Asphalt prepared with Gilsonite is a versatile and cost-effective product that has many applications in various industries. Its unique physical and chemical properties make it a valuable additive for enhancing the performance of many products and processes.

Sulphonated Asphalt prepared with Gilsonite can also be classified based on the percentage of Gilsonite used in the manufacturing process. The different types of Sulphonated Asphalt based on the percentage of Gilsonite are:

  • High-Gilsonite Content Sulfonated Asphalt: This type of Sulphonated Asphalt contains a high percentage of Gilsonite, typically over 90%. This results in a product with superior wetting and emulsifying properties. High-gilsonite content Sulphonated Asphalt is commonly used as an emulsifier in the asphalt industry.
  • Medium-Gilsonite Content Sulphonated Asphalt: This type of Sulphonated Asphalt contains a medium percentage of Gilsonite, typically between 60% and 90%. This results in a product with good wetting and emulsifying properties. Medium-gilsonite content Sulphonated Asphalt is commonly used in the drilling industry as a fluid loss control agent.
  • Low-Gilsonite Content Sulfonated Asphalt: This type of Sulphonated Asphalt contains a low percentage of Gilsonite, typically between 10% and 60%. This results in a product with reduced wetting and emulsifying properties. Low-gilsonite content Sulphonated Asphalt is commonly used as a dispersant or wetting agent in the agriculture industry.

The percentage of Gilsonite used in the manufacturing process can affect the performance characteristics of Sulphonated Asphalt. Higher Gilsonite content typically results in improved wetting and emulsifying properties, while lower Gilsonite content may result in reduced performance in these areas. The choice of the type of Sulphonated Asphalt to use will depend on the specific application requirements and performance characteristics needed.

sulphonated asphalt plant

SULPHONATED ASPHALT CHEMICAL FORMULA, CAS NUMBER, AND HS CODE

Sulphonated Asphalt Chemical Formula:

Chemical formula: The exact chemical formula of sulphonated asphalt can vary depending on the specific sulphonation process used. However, it generally contains a mixture of hydrocarbons, sulphonate groups (-SO3H), and other functional groups.

Sulphonated Asphalt CAS number:

CAS NUMBER: 68648-81-7

Sulphonated Asphalt HS code:

HS CODE: 2715.00.00

SULPHONATED ASPHALT SPECIFICATIONS

The technical specifications of Sulphonated Asphalt powder vary depending on the grade, type, and form of the product. Generally, Sulphonated Asphalt powder has the following technical specifications:

Appearance

Black powder

Ph Value

8-9

Moisture

<8%

Sodium Sulfonate base

>10

Water soluble content

>70

Oil soluble content

>25

HTHP Fluid loss

<25

SULPHONATED ASPHALT PROPERTIES

Sulphonated Asphalt powder has several properties that make it suitable for use in various industries. Some of these properties include:

  • Emulsification Properties: Sulphonated Asphalt powder has excellent emulsifying properties. It can emulsify hydrocarbons, water, and other polar compounds, which makes it a valuable additive in the oil and gas industry. It helps to stabilize drilling fluids and prevent the clogging of drill bits.
  • Solubility: Sulphonated Asphalt powder is highly soluble in water, which makes it suitable for use in water-based drilling fluids. The high solubility also makes it easy to handle and transport.
  • Dispersant Properties: Sulfonated Asphalt powder has good dispersant properties, which make it suitable for use in the construction industry as an asphalt emulsifier. It helps to disperse asphalt particles in water and improve their stability.
  • Viscosity Control: Sulphonated Asphalt powder can also be used to control the viscosity of drilling fluids. It helps to maintain the desired viscosity of the drilling fluid, which is important for efficient drilling operations.
  • Compatibility: Sulphonated Asphalt powder is compatible with other drilling fluid additives and does not react with them. This makes it easy to use in combination with other additives to achieve the desired properties of the drilling fluid.

SULPHONATED ASPHALT ADVANTAGES

Sulphonated Asphalt powder has several advantages, which make it a preferred additive in various industries. Some of these advantages include:

  • Cost-effective: Sulphonated Asphalt powder is cost-effective compared to other drilling fluid additives. It is readily available and easy to produce, which makes it an affordable option for many companies.
  • Environmentally Friendly: Sulphonated Asphalt powder is biodegradable and does not harm the environment. It is safe to handle and does not emit harmful fumes.
  • Versatile: Sulphonated Asphalt powder can be used in various industries, including the oil and gas industry, construction, cosmetics, and textile manufacturing.
  • High-performance: Sulphonated Asphalt powder has excellent emulsification and dispersant properties, which make it a high-performance additive in the drilling industry. It helps to improve drilling efficiency and prevent equipment damage.

SULPHONATED ASPHALT SAFETY TIPS

Although Sulphonated Asphalt powder is generally safe to handle, it is important to observe some safety precautions when using it. Some safety tips include:

  1. While working with Sulfonated Asphalt Powder, put on safety gear such gloves and goggles.
  1. Avoid breathing the powder or letting it touch your skin or eyes.
  1. Sulphonated Asphalt Powder should be kept in a cool, dry location out of the way of heat and sunshine.
  1. While using Sulphonated Asphalt powder, adhere to the manufacturer’s guidelines.

OVERVIEW OF SULFONATED ASPHALT MSDS

As a versatile and widely used drilling fluid additive, understanding the sulfonated asphalt MSDS (Material Safety Data Sheet) is crucial for professionals in the oil and gas industry. Not only does the MSDS provide essential safety information, but it also highlights the potential hazards and precautions associated with the handling and use of this product. In this comprehensive guide, we’ll delve into the key aspects of the sulfonated asphalt MSDS, ensuring you have the necessary knowledge to safely and effectively utilize this material.

The sulfonated asphalt MSDS covers various aspects, such as its physical and chemical properties, potential health and environmental risks, and safety precautions. Sulfonated asphalt is a water-soluble, modified asphalt compound formed by the reaction of asphalt with sulfonating agents. Its unique properties make it a popular choice for controlling fluid loss, reducing torque and drag, and stabilizing shale formations in drilling operations. Due to its water-soluble nature, it is essential to follow proper safety measures while handling and storing sulfonated asphalt.

When handling sulfonated asphalt, it is vital to wear appropriate personal protective equipment (PPE), including safety goggles, gloves, and protective clothing. In case of skin or eye contact, immediately flush the affected area with water and seek medical attention if necessary. If inhaled, move to fresh air and rest in a position comfortable for breathing. It is also essential to have proper ventilation in the working area to avoid the accumulation of dust or fumes.

To minimize environmental impact, always dispose of sulfonated asphalt waste according to local regulations and avoid releasing it into waterways or sewers. In case of a spill, collect the material using an absorbent material, and dispose of it as per the guidelines provided in the MSDS.

Storing sulfonated asphalt should be in a dry, well-ventilated area, away from heat sources, flames, and incompatible materials. Keep containers tightly sealed to prevent moisture absorption and maintain product quality.

In conclusion, understanding and adhering to the guidelines provided in the sulfonated asphalt MSDS is critical for the safe and effective use of this drilling fluid additive. By taking necessary precautions and following proper handling, storage, and disposal practices, professionals in the oil and gas industry can benefit from the numerous advantages offered by sulfonated asphalt while minimizing health and environmental risks.

COUNTRIES THAT PRODUCE SULPHONATED ASPHALT ACROSS THE GLOBE

The United States, China, India, Russia, Iran, and the United Arab Emirates are just a few of the nations that manufacture Sulphonated Asphalt powder. One of the biggest manufacturers of Sulphonated Asphalt Powder is Iran, which exports a significant amount of its output.

COUNTRIES IN THE WORLD THAT IMPORT SULPHONATED ASPHALT

The United States, Canada, Mexico, Brazil, Germany, France, and Japan are just a few of the nations that import Sulphonated Asphalt powder. For application in a variety of sectors, such as the oil and gas sector, building, and cosmetics, these nations import Sulphonated Asphalt powder.

SULPHONATED ASPHALT EXPORTING COUNTRIES IN THE WORLD

Sulphonated Asphalt powder is exported by several countries, including Iran, the United Arab Emirates, Turkey, China, and Russia. Iran is one of the largest exporters of Sulphonated Asphalt powder, with a significant portion of its production exported to other countries.

SULPHONATED ASPHALT PRICE

The price of Sulphonated Asphalt powder is influenced by various factors, including:

  • Production costs: The cost of producing Sulphonated Asphalt powder is one of the main factors that determine its price. The production cost includes the cost of raw materials, labor, energy, and equipment used in the production process. Countries with low production costs can sell Sulphonated Asphalt powder at a lower price than countries with high production costs.
  • Market demand: The level of market demand for Sulphonated Asphalt powder can also affect its price. When there is high demand for the product, the price tends to increase, while low demand can lead to lower prices.
  • Availability of raw materials: The availability of raw materials used in the production of Sulphonated Asphalt powder can also affect its price. If the supply of raw materials is limited, the price of Sulphonated Asphalt powder may increase due to increased production costs.
  • Competition: The level of competition in the market can also influence the price of Sulphonated Asphalt powder. When there are many producers of the product, the price tends to be lower as each producer tries to attract customers by offering a lower price.

SULPHONATED ASPHALT APPLICATIONS

Sulphonated Asphalt powder has several applications in various industries, including:

  • Oil and Gas Industry: Sulphonated Asphalt powder is used as an additive in drilling fluids to stabilize them and prevent equipment damage. It also helps to improve drilling efficiency and prevent clogging of drill bits. (Sulfonated Asphalt drilling)
  • Construction Industry: Sulphonated Asphalt powder is used as an asphalt emulsifier in the construction industry. It helps to disperse asphalt particles in water and improve their stability.
  • Textile Industry: Sulphonated Asphalt powder is used as a dye dispersant in the textile industry. It helps to disperse the dye evenly and prevent staining.
  • Cosmetics Industry: Sulphonated Asphalt powder is used as an emulsifier in the cosmetics industry. It helps to mix oil and water-based ingredients and improve the stability of the product.
  • Agriculture Industry: Sulphonated Asphalt powder is used in the agriculture industry as a wetting agent, dispersant, and emulsifier. It is used to improve the efficiency of pesticides and herbicides by enhancing their dispersibility and solubility in water.
  • Pharmaceutical Industry: Sulphonated Asphalt powder is used in the pharmaceutical industry as an excipient in tablet formulations. It helps to improve the solubility of poorly soluble drugs and enhance their bioavailability.
  • Adhesives Industry: Sulphonated Asphalt powder is used as an emulsifier and stabilizer in the adhesives industry. It helps to disperse the adhesive particles and improve their stability.
  • Paint Industry: Sulphonated Asphalt powder is used as a dispersant in the paint industry. It helps to disperse the pigments and prevent their settling.
  • Mining Industry: Sulphonated Asphalt powder is used as a depressant in the mining industry. It helps to prevent the flotation of unwanted minerals during ore processing.
  • Water Treatment Industry: Sulphonated Asphalt powder is used as a coagulant aid in the water treatment industry. It helps to improve the efficiency of coagulation and reduce the amount of coagulant required.

Overall, Sulphonated Asphalt powder has a wide range of applications in various industries. Its unique properties and versatility make it a valuable additive for enhancing the performance of many products and processes.

sulphonated asphalt use by workers in the drilling industry

Petronaft produces Sulphonated Asphalt of the best quality in a variety of types and exports it from Iran, Turkey, and the United Arab Emirates to other nations worldwide.

• Iran Sulphonated Asphalt
• Turkey Sulphonated Asphalt
• UAE Sulphonated Asphalt

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SULPHONATED ASPHALT PACKING

Sulphonated Asphalt powder is usually packaged in 25kg bags or as per customer requirements. The bags are made of high-quality materials that protect the product from moisture, sunlight, and other environmental factors. The bags are also labeled with the product name, grade, and manufacturer’s details.

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